Automotive Aluminum Extrusion Market Research Report - Segmentation by Type (mill-finished extrusions, anodized extrusions, powder-coated extrusions), by Application (body-in-white, powertrain, heat exchangers, chassis, interior, exterior, and structural components), by Vehicle (passenger cars, light commercial vehicles (LCVs), heavy commercial vehicles (HCVs), electric vehicles), and by Region (North America, Europe, Asia Pacific, Latin America, Middle East & Africa) – Industry Forecast 2024 to 2029.

Updated On: June, 2024
ID: 13790
Pages: 150

Automotive Aluminum Extrusion Market Size (2023-2028):

The Global Automotive Aluminum Extrusion Market was worth US$ 65.07 billion in 2022 and is anticipated to reach a valuation of US$ 99.2 billion by 2028 and is predicted to register a CAGR of 8.5% during 2023-2028.

Automotive aluminum extrusion is the process of shaping aluminum alloy materials into various profiles and shapes by forcing them through a die under high pressure. These extrusions are widely used in the automotive industry for manufacturing various parts and components, such as frames, chassis, body structures, heat exchangers, engine components, and other structural parts.

Aluminum extrusions offer many advantages over other materials, including a high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity. They are also highly recyclable and environmentally friendly, making them a preferred choice for automotive manufacturers looking to reduce the weight of vehicles and improve fuel efficiency. the use of aluminum extrusions in automotive design and manufacturing offers cost-effective solutions for producing complex shapes and structures, thereby boosting their popularity in the industry.

Market Drivers:

The automotive aluminum extrusion market is being driven by several factors, including the increasing demand for lightweight materials, the rising adoption of electric vehicles, and the need to reduce carbon emissions. As automakers seek to improve fuel efficiency and reduce greenhouse gas emissions, lightweight materials like aluminum are becoming more popular. Aluminum extrusions offer a high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity, making them an ideal material for automotive components. In addition, the growing demand for electric vehicles is also driving the growth of the automotive aluminum extrusion market, as these vehicles require lightweight materials to increase range and battery life. Furthermore, aluminum extrusions offer a cost-effective solution for producing complex shapes and structures, which is particularly important in the automotive industry where there is a need to reduce costs and lead times. The recyclability of aluminum also supports sustainable manufacturing practices and reduces the environmental impact of automotive manufacturing, making it an attractive option for automakers.

Market Restraints:

The high initial investment required for setting up an aluminum extrusion plant is slowly degrading the demand of the market. This initial investment could act as a barrier to entry for new market entrants, as well as smaller manufacturers. Additionally, while aluminum extrusions offer many advantages over other materials, there is still competition from these materials, such as steel and plastic, in the automotive industry. Another potential restraint is the volatility of aluminum prices, which could impact the profitability of manufacturers and create uncertainty in the market. Moreover, the limited availability of raw materials needed for aluminum extrusions, as well as potential supply chain disruptions limit the market growth. Finally, the extrusion process for aluminum can be complex and requires specialized equipment and expertise, which could act as a barrier for manufacturers looking to adopt aluminum extrusions in their products.

Market Opportunities:

The automotive aluminum extrusion market presents several opportunities for growth and expansion. One of the key opportunities is the increasing demand for lightweight materials to meet fuel efficiency and emissions standards in the automotive industry. Aluminum extrusions provide a solution to this demand due to their high strength-to-weight ratio and ability to be customized for specific applications. With the growing trend towards electrification in the automotive industry, there is also an opportunity for aluminum extrusions to be used in the development of electric vehicle components such as battery enclosures, frames, and suspension systems. Additionally, the aerospace and defense industries represent a potential opportunity for the automotive aluminum extrusion market, as there is a growing demand for lightweight materials in these industries as well. Finally, the development of new aluminum alloys with improved strength and formability is expected to open up new opportunities for the automotive aluminum extrusion market in the future.

Market Recent Developments

  • In January 2021, Novelis announced plans to invest $36 million to expand its automotive aluminum production capabilities in China. The investment will include a new automotive sheet finishing line at its facility in Changzhou.
  • In March 2021, Granges announced plans to invest $110 million in a new automotive-focused aluminum extrusion plant in the United States. The plant is expected to have an annual capacity of 65,000 metric tons and serve the North American automotive market.
  • In July 2021, Hydro Extrusions announced plans to invest $30 million to expand its aluminum extrusion facility in Cressona, Pennsylvania. The expansion will add new extrusion presses and other equipment to increase capacity for the automotive and transportation markets.

Market Segmentation

Automotive Aluminum Extrusion Market - By Type:

  • Mill-finished
  • Anodized
  • Powder-coated

The mill-finished segment is leading with the dominant shares of the market. They are cost-effective and provide excellent surface quality, making them suitable for a wide range of applications. Anodized extrusions are also gaining popularity in the market due to their improved durability and corrosion resistance. Powder-coated extrusions are typically used for exterior components due to their superior resistance to weathering and UV radiation. Overall, mill-finished extrusions may currently be the leading product type in the automotive aluminum extrusion market, but this can vary depending on the application and region.

Automotive Aluminum Extrusion Market - By Application:

  • Body-in-white (BIW)
  • Powertrain
  • Heat exchangers
  • Chassis
  • Others (interior, exterior, and structural components)

BIW segment is deemed to have the largest shares of the market during the forecast period. This segment includes various components used in the body structure of a vehicle, such as side rails, roof rails, door impact beams, and cross members. BIW components made from aluminum extrusions offer numerous benefits, including lightweight, high strength, and improved crash performance. As automakers strive to reduce the weight of their vehicles to meet emissions and fuel efficiency standards, the demand for aluminum extrusions for BIW applications is expected to increase significantly in the coming years.

Automotive Aluminum Extrusion Market - By Vehicle:

  • Passenger cars
  • Light commercial vehicles (LCVs)
  • Heavy commercial vehicles (HCVs)
  • Electric vehicles (EVs)

The passenger cars segment is likely to gain more traction over the shares of the market. This is primarily due to the high volume of passenger cars produced globally, as well as the increasing demand for lightweight and fuel-efficient vehicles. Passenger cars require a variety of components made from aluminum extrusions, including door frames, roof rails, and bumper beams, to name a few. The increasing demand for electric vehicles (EVs) is also expected to drive the demand for aluminum extrusions in the automotive industry, as EVs require lightweight materials to maximize their range and battery life. While the use of aluminum extrusions in commercial vehicles is also expected to increase, the volume of production for these vehicles is much lower than that of passenger cars, making it a smaller segment of the market.

Market Regional Analysis: 

The Global Automotive Aluminum Extrusion Market Report includes the segmentation of regions:

  •  North America
  • Europe
  • Asia-Pacific
  • Latin America
  • Middle East
  • Africa

The leading segment in the automotive aluminum extrusion market is Asia Pacific. This is due to the region's significant share of global vehicle production, particularly in countries such as China, Japan, and India. The demand for aluminum extrusions in the Asia Pacific region is also being driven by the increasing demand for lightweight vehicles, as well as the growing adoption of electric vehicles. Additionally, the region's rapidly growing middle class and increasing urbanization are expected to drive the demand for passenger cars segment.

Market Key Players

  1. Constellium SE
  2. Hydro Extruded Solutions AS
  3. Arconic Inc.
  4. Norsk Hydro ASA
  5. Kaiser Aluminum Corporation
  6. Novelis Inc.
  7. Alcoa Corporation
  8. Sapa AS
  9. Bharat Forge Limited
  10. Gränges AB

These companies are focusing on various strategies such as new product launches, collaborations, and partnerships, as well as mergers and acquisitions, to maintain their market position and gain a competitive edge. They are also investing heavily in research and development activities to develop innovative solutions to meet the evolving demands of the automotive industry.

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Frequently Asked Questions

1.What is automotive aluminum extrusion, and what are its benefits?

Automotive aluminum extrusion refers to the process of shaping aluminum into a specific form using a die or mold. The benefits of using aluminum extrusions in automotive applications include lightweight, high strength, and improved crash performance.

2.What are the key drivers and restraints for the automotive aluminum extrusion market?

The key drivers for the automotive aluminum extrusion market include the increasing demand for lightweight materials to meet fuel efficiency and emissions standards, the growing adoption of electric vehicles, and the rising demand for aluminum extrusions in the aerospace and defense industries. The main restraints include the high cost of aluminum compared to other materials and the challenges associated with recycling aluminum.

3.What are the different product types of automotive aluminum extrusion, and which one is the most commonly used?

The different product types of automotive aluminum extrusion include rods, bars, tubes, and profiles. Profiles are the most commonly used product type due to their versatility and ability to be customized to specific applications.

4.What are the different applications of automotive aluminum extrusion, and which one is the leading segment?

The different applications of automotive aluminum extrusion include body-in-white (BIW), powertrain, and others such as heat exchangers and suspension systems. The leading segment is the BIW segment, which includes various components used in the body structure of a vehicle.

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